Electroless nickel plating
High phosphorus (9–12%)

What is electroless nickel plating?

High phosphorus as standard

Electroless nickel plating is a process in which a thin coating of nickel and phosphorus (9-12 wt%) is deposited using an electroless chemical bath.

In contrast to electrolytic processes, electroless nickel plating produces a completely uniform deposit without build-up at the edges, including on complex components with a variable geometry. No finishing is required, while the tolerances of the component are retained.

Corrosion protection

Anti-static applications

Amorphous

Friction reduction

Corrosion resistance of electroless nickel plating

The high P content (> 9 wt%) gives the electroless nickel coating an amorphous structure and excellent resistance to corrosion. Different results can be achieved, depending on the thickness of the coating.

Corrosion resistance in accordance with the neutral salt spray test under ISO 9227:

Low resistance 2 µm to 10 µm 12 hours
Medium resistance 10 µm to 25 µm 192 hours
High resistance 25 µm to 50 µm 480 hours
Extremely high resistance > 50 µm 960 hours

Technical properties of electroless nickel plating

The anti-static property prevents particles being attracted and attaching themselves to the component, which is an advantage for clean-room products.

Melting point890°C
Expansion coefficient13 x 10-6 cm / cm °C
Thermal conductivity coefficient0,016 cal.cm-1s-1grad-1 (for 10.5 wt% P)
Electrical resistance50 to 60 µΩcm
Contact resistance30 mΩ
Magnetism (wt%P g)4%
Ductility2.2% to 6%
Hardness as deposited530 HV0.1

Download our technical factsheets here

Phosphorus content

Phosphorus content impacts the structure of the coating and lends various properties to the treated component.

  • High phosphorus (9–12 wt% P)
  • Medium phosphorus (5–9 wt% P)
  • Low phosphorus (2–5 wt% P)

High-phosphorus electroless nickel plating is non-magnetic and extremely resistant to corrosion.
Low-phosphorus electroless nickel plating is magnetic and provides betters wear resistance.
Medium-phosphorus electroless nickel plating offers a good mix of the above properties.

Heat treatment

Heat treatment has various benefits:

  • Evaporation of welding seams/blind cavities
  • Enhanced hardness and wear resistance
  • Reduction of hydrogen embrittlement

MVT offers the following heat treatments:

  • Drying (120 °C)
  • Hard electroless nickel plating (280 °C)
  • Diffused electroless nickel plating (650 °C)

Large furnace dimensions: 3,200 × 3,000 × 2,995

Additions to the nickel plating coating

Unique properties can be obtained by adding specific substances to the nickel plating coating. We constantly strive to innovate and invest large amounts in R&D to develop our own unique coatings.

The following particles can be added:

  • Silicon carbide – an alternative to hard chrome
  • Polytetrafluorethylene – reduced friction resistance

Gallery of applications of electroless nickel plating